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Technology
Management Consultants
has exclusive rights to sell PlasmaTeam’s
products in Australia, New Zealand, USA, China, Poland and EC East
Countries.
TMC
offers fully automated robotic or X-Y-Z gantry PTA-based
systems. Our offer includes several standard configurations
optimised for the most typical applications as well as custom build
systems to suit customer's specific needs.
Our
partner, PlasmaTeam,
designs and manufactures Plasma Transferred Arc equipment for powder
hardfacing and welding applications, including all the welding
accessories required for PTA welding.
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PTA
Equipments for Automatic Hardfacing
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PTA
Equipments for Manual Hardfacing
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PTA
Torches for External deposits
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Powder
Dispensers for PTA Welding
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PTA
Power Sources for Powder Hardfacing
The
basic PTA equipment for powder hardfacing requires:
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Two
stage power source, direct current - electrode negative
(DC-EN), to supply the arcs;
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PTA
torch to weld the filler material in a powder or wire form;
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Powder Dispenser to feed powders to the welding
torch;
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Wire
Feeder
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Water
cooler to remove the heat from the critical parts (anodic
nozzle mainly);
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Positioner/manipulator
for workpiece/torch movement;
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Welding
accessories, such as torch oscillator, argon gas
cylinders, welding cables, anodic nozzles, tungsten
electrodes, shielding devices, and others.
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Examples
of Plasma Team's PTA systems:
PTA
Equipment Series 5000 - Automatic PTA hardfacing
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Some
typical hardfacing applications:
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Valve
guides and seats |
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Gate
valves |
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Seal
rings, shafts |
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Valve
bodies, screw segments |
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Various
types of sleeves |
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Marine,
Automotive & Diesel Engine Valves
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Extruder
screws |
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Pump
shafts, sleeves |
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Steel
mill rolls |
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PTA
Equipment Series 5091 - Extrusion Screw hardfacing
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Automatic
PTA hardfacing on extrusion screws
The
basic system includes:
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PTA
Power Supply Series 5000 |
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PTA
Torch Model 0125 |
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PTA
Powder Dispenser Model 250 |
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Torch
Oscillator, high speed |
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Gas
Unit, Computer Controlled |
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Refrigerated
Heat Exchanger |
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Turning
lathe for screw bars handling |
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Seam
guide controlled by PLC (3-axes) |
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PTA
Equipment Series 5003 - Valve Seat Hardfacing
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Automatic
Hardfacing on Valve Seats with features:
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Head
Diameter: 25-100 mm |
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Stem
Length: 60-300 mm |
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Stem
Diameter: 6-15 mm |
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Base
Materials: X45CrSi8 - X55CrMnNi208 - X45CrNiW18-9 -
X80CrSiNi20 - X70CrMnNiN216 |
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Production
Rate: 120-180 valves/hour |
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Deposit
Thickness, as welded: 0.6-2 mm |
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Welding
Speed: 50-70 cm/min |
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PTA
Equipment Series 5088- Valve Seat Hardfacing
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No.
2 on line PTA Units for Automatic Hardfacing on Valve Seats
with features:
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Head
Diameter: 25-100 mm |
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Stem
Length: 60-300 mm |
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Stem
Diameter: 6-15 mm |
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Production
Rate: 250-350 valves/hour |
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More
about PTA processes, PTA applications, all Plasma Team's products
and systems you can read on Plasma
Team's web pages.
Process Development Services
With our experience in the hardfacing field we have the knowledge required to develop your
manufacturing processes along with meeting your production needs. If you have a product/process that could benefit from
PTA processing - give us a call. We will be happy to discuss your application.
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