TM-Consultants - DINSE distributor for Australia

DINSE extensive products lines include:

	Manual welding
	Robotic and automatic welding torches (gas-cooled, liquid-cooled)
	TIG-torches
	Wire feeders
	Welding and brazing systems
	Components
	Tools & components

I.  DINSE - MANUAL-WELDING TORCHES, POWERFUL, PRECISE, DURABLE

The combination of decades of user knowledge and the toughest demands in terms of manufacturing quality and endurance results in the extraordinary quality of our manual welding torches.

DINSE manual welding torches always come into use in those places where high ratings are required for stationary or mobile welding.

Quality in terms of technology and material - that’s the key to our success

Balance, weight and functionality are just as important as robust, resistant welding tools. All have a bearing on whether a welder can work to the same degree of precision in the final hours of his or her shift.

Whether cooled by liquid or gas, these systems have been perfected and proven in the field

Both cooling systems draw large volumes of heat away from the welding torch as a prerequisite for significantly improved tool life.

In the case of the DINSE twin-circuit liquid cooling system, the cooling medium flows through the entire length of the welding torch in numerous ring-shaped, longitudinally arranged channels. The contact tip and the gas nozzle are cooled in parallel.

Liquid Cooled Torches:

DIX MELZ 600 - Fixed, one-piece design

DIX METZ 600 - Separable design with quick-change head

DIX METTZ 600 - Dual-separable design Quick-change head and accessories/fittings

DIX MEPTTZ 600 - Dual-separable design with drive motor for PUSH-PUSH and PUSH-PULL operation

The DINSE gas cooling system directs the gas through ring-shaped, longitudinally arranged channels, over numerous transverse ribs like a cascade and on to the gas nozzle.       
Basically, the shield gas is guided separately in DINSE welding torches. A loss of gas is thus ruled out.

Gas- Cooled Torches:

DIX MET 310 - Gas-cooled separable design with quick-change head

DIX METT 310 - Dual-separable design with quick change head and accessories

DIX MEPTT 310 - Dual-separable design with drive motor for PUSH-PUSH and PUSH-PULL operation

DINSE COMPONENT-SYSTEM

All working parts can be adapted for optimum use: Different gas nozzles, long or short, with reduced outside diameter, in various diameters or with cooling jackets, Edison screw bases of different lengths for contact tips with M6 and M8 threads.                                

II. DINSE ROBOTIC AND AUTOMATIC WELDING SYSTEMS

Precise, reliable, durable automatic assembly solutions.

MIG/MAG, TIG, LASER, EB, PLASMA
Welding and Brazing

DINSE can supply robotic and automatic welding equipment for all welding processes in your assembly operations. We are ready to consult with you on-location about the advantages of different applications and to show you how to obtain the best possible results.

In contrast to MIG/MAG welding, TIG, LASER, EB and PLASMA welding all employ a non-arcing feed or filler wire that is fed into the weld puddle and melted into the joint.

Robots don’t need to work in shifts

24-hour continuous operation is standard procedure for our welding equipment. We consider the following three factors to be critically important:

	Highest quality for durable, long service life
	Highest system availability
	Highest reproducibility (“repeat accuracy”) of all system steps

All system components are fully compatible with each other:

	Sets of welding accessories/fittings, liquid or gas cooled
	Mounting brackets
	Safety shut-offs
	Tool-change stations
	Testing and adjusting equipment
	Wire feeders for robotic and automatic applications
	Spool housings system promotes

The application determines the exact set-up
All consumable parts and supplies can be optimised to meet your needs: Different gas nozzles in long, short or reduced outside diameter, available in a range of diameters or with an outer cooling jacket Clamp-type or threaded bases for inserted or screw-in contact points.

Whether liquid or gas cooled, our systems are well designed and are proven in actual use
Both welding torch cooling systems have high heat removal capacities.

In DINSE dual-circuit liquid cooling, the coolant flows along the full length of the welding torch through numerous longitudinal channels. The contact points and gas nozzle are cooled in parallel.

In DINSE gas cooling, the gas cascades through ring-shaped lengthwise channels and extensive lateral ribbing to the gas nozzle. In all DINSE welding torches, the shield gas is fed separately, a supply method, which positively prevents gas loss.

III.  DINSE WIRE-FEED SYSTEMS FOR ROBOTIC AND AUTOMATIC WELDING

DINSE PUSH-PUSH and PUSH-PULL Wire-Feed Technologies

PUSH-PUSH Operation

Here, the torque-controlled motor advances the feed wire. The maximum torque, or feeding force, is adjustable to prevent the feed wire from bowing or kinking. The rpm-controlled motor in the welding torch head takes up the exact amount of feed wire required. The wire feed is constant and unaffected by torsion, bending and the length of the accessory/fitting in use, which is particularly critical when feeding thin and soft wires over long distances.

PUSH-PULL Operation
Here, the drives in the wire feeder and the welding torch head are linked so that the feed wire in the whole setup remains under constant tension.
This method ensures a constant feed rate over long distances when feeding wires with large cross-sections such as flat wire.

The flexible, variable system with sets of accessories/fittings, wire feeders and spool housings

	High performance, proven systems for welding and brazing.
	Reliable wiring feeding through feed modules in light-weight, fully insulated plastic housings
	Compatible with different spool sizes
	Accepts all commonly available power sources

IV. DINSE ROBOTIC AND AUTOMATIC - SYSTEM EXAMPLES

Three welding processes - one concept

DINSE MIG/MAG-Welding System

PUSH-PUSH or PUSH-PULL operation for round wire and flat wire.

DINSE LASER-Welding system

PUSH-PUSH operation, torch welding head (liquid-cooled with inert shield gas supply), features micro-processor control, wire feed monitored by an encoder. A bus-based system can also be integrated.

DINSE TIG-welding system

Fixed, one-piece design DIX TAZ 400 with adjustment gauge for electrode preset

Level                          400 A / 100% ED AC/DC
Electrode diameter        1,6 - 4,8 mm

V. DINSE TIG - COMPLETE EQUIPMENT FOR ROBOTS AND AUTOMATIC MACHINES

Economic production welding

DINSE TIG welding systems

Fast - for high production outputs

Clean and exact - without splashes or re-machining

Light and compact - for difficult component geometries

Precise - with a pre-set electrode allowing accurate welding at all times

Durable - highest availability, water cooling right up to the tip

Consistent - with a complete wire feed system for PUSH-PUSH and PUSH-PULL operation

Ideal for vehicle assembly, manufacture of pipes, engineering equipment and containers, and for the chemical and foodstuffs industries

Two fold detachability, quick interchangeability,
adjustable gauge for pre-setting the electrode.

Automatic production of components with difficult geometries: Exhaust manifold in the automobile industry

VI. LASER - BEAM WELDING WITH FILLER WIRE

Motivation to application

	Filler wire generates an optimal weld seam alloy
	No formation of hot cracks during the cooling phase on aluminum
	Insensitiveness to production tolerances

Feed system components:

	Two fully decoupled drive units
	DINSE sensor for high - precision wire feed with distance measurement for automatic positioning of the wire and wire course monitoring
	Microprocessor - based control
	with integrated display for controlling and viewing process variables
	(Industry bus systems integrateable)

LASER MSG Hybrid welding head at SLV M.-V. GmbH, Rostock, with HIGHYAG 10 KW- processing optics and a DINSE LASER system for the Aker-Warnow shipyard

The DINSE LASER welding and brazing system

	maximum production safety
	mastery of complex geometries
	perfect for welded joints in the visual range
	very easy component accessibility
	filler wire optimizes material alloying
	hot-wire technology optimizes process conditions
	reliable performance with compounds comprising different materials